ID: 0599
Course type: theoretical and methodological
Course coordinator: Ristanović R. Milan
Lecturers: Ristanović R. Milan
Contact: Ristanović R. Milan
Level of studies: M.Sc. (graduate) Academic Studies – Mechanical Engineering
ECTS: 6
Final exam type: written
Department: Department of Control Engineering
To introduce students to the contemporary industrial control systems, design and technology of their realization, component selection and practical implementation of simple solutions, as well as the role of Industrial Automation in Industry 4.0.
The acquired knowledge is used in engineering practice. The student is competent to understand modern control systems in the industry, component selection and practical implementation of simple solutions. Student is able to implement simple solutions of electric, pneumatic and electropneumatic control. Student is able to create project with Simatic S7-1200 PLC in programming language STEP 7 according to the standard IEC 61131-3. Student is trained to solve problem of sequential and real time control. Student is able to create HMI project with operators panel.
Overview of the development of automation in the industry. Definition of industrial automation. Piramide of industrial automation. Electrical control. Components of electrical contact control (push buttons, proximity switches, contactors and relays, time relays, switches, relays, pulse relays, solid-state relays, residual current device, safety shutdown, bouncing contacts, high voltage electrical discharge). IP protection rating. Displaying electrical contact control. Basic coupling with electric contact control. Control of three-phase induction motors. Pneumatic control. Perform pneumatic installation. Compaction systems and air preparation. Pneumatic cylinders. Pneumatic valves. Electro-pneumatic control. Programmable controllers. Characteristics of programmable controllers. CPU structure. Users program. Input/output modules. Programming the controller according IEC61131-3. Programming languages. Writing programs. Basic functions. Timers. Counters. Sekvential control. Analog value processing. Interrupts. Real time control. Communication between the controllers (Profibus, Profinet, ...). Human-machine interface. Distributed control and SCADA systems. Industrial automation and Industry 4.0
Examples of implemented systems. Practical aspects of election management system components. Realization of simple solution in electrical, pneumatic and electro-pneumatic technology. PLC controllers programming. Development of SCADA system.
Attended courses in Аutomatic control, Computer control and Digital systems.
M. Ristanovic, Industrial Automation, printed lectures Laboratory for Industrial Automation Siemens SIMATIC S7-1200 Siemens SIMATIC KTP-600PN Siemens SIMATIC TP 700 TIA PORTAL - licensed software
Total assigned hours: 75
New material: 30
Elaboration and examples (recapitulation): 0
Auditory exercises: 10
Laboratory exercises: 15
Calculation tasks: 0
Seminar paper: 0
Project: 5
Consultations: 0
Discussion/workshop: 0
Research study work: 0
Review and grading of calculation tasks: 0
Review and grading of lab reports: 0
Review and grading of seminar papers: 0
Review and grading of the project: 8
Test: 5
Test: 0
Final exam: 2
Activity during lectures: 5
Test/test: 50
Laboratory practice: 5
Calculation tasks: 0
Seminar paper: 0
Project: 10
Final exam: 30
Requirement for taking the exam (required number of points): 35
M.Ristanovic, "Industrial Automation", in Serbian, University of Belgrade - Faculty of Mechanical Engineering, 2020., ISBN 978-86-6060-040-2; Schmiedt, Dietmar et. al, "Steuern und Regeln für Maschnienbau und Mecha- tronik", Verlag Europa-Lehrmittel, Haan-Gruiten, 2010.; Berger, Hans, "Automating with STEP 7 in LAD and FBD", Publicis Corporate Publishing, Erlangen, 2005.; Tapken, Herbert, "SPS Theorie und Praxis", Verlag Europa-Lehrmittel, Haan-Gruiten, 2011.; Stenerson J., Industrial automation and process control, Prentice Hall, 2003