Engineering materials 3

ID: 0892
Course type: scientific and vocational
Course coordinator: Bakić M. Gordana
Lecturers: Bakić M. Gordana
Contact: Rajičić M. Bratislav
Level of studies: M.Sc. (graduate) Academic Studies – Mechanical Engineering
ECTS: 4
Final exam type: written+oral
Department: Department of Engineering Materials and Welding, Tribology, Fuels and Combustion

Lectures

Goal

The aim of this course is to introduce students to different types of engineering materials and their properties with the goal of understanding and studying the possibility of their application for manufacturing of different elements and constructions. Special attention is devoted to studying the influence of composition, thermical proccesing and processing by plastic deformation on the structure and properties of the material. This course enables possible collabortions with institutes, companies and factories that make and construct engineering materials and deal with their application.

Outcome

Upon the successful completion of the course, students are able to: - solve specific problems in the fields of detecting and recognizing damages in metallic structures and welded joints in particular; - determine the potential causes of damage; - perceive the eventual possibilities for preventing the occurrence of damage; - define the testing programme for detecting damages in mechanical structures; - prescribe maintenance measures for preventing damage in mechanical structures; - relate the acquired knowledge to other fields, with practical applications.

Theoretical teaching

Advanced course of Engineering materials. Ferrous and non-ferrous engineering materials and their clasification. Carbon steels, modern steel making processes, ingot casting, casting microstructure, hot and cold working of carbon steels, classification of plane carbon steel, heat treatment, microstructure and properties. Microalloyed steels, precipitation mechanisms, strengthening. Dual-phase steels. Effects of alloying elements on microstructure and properties of alloy steels. Hardenability. Classification of alloy steels. Temper embrittlement in low-alloy steel. Maraging steels. Classification of stainless steels according microstructure, ferritic, martensitic, austenitic, precipitation-hardening stainless steels and duplex stainless steels. Tool steels, classification and properties. High-speed tool steels. Nickel, applications, microstructure, properties. Nickel-based alloys, composition, applications, microstructure, properties.

Practical teaching

Aluminium and its alloys. Classification of aluminium alloys, chemical composition, applications, microstructure, properties. Water-hardening tool steels. Hot-work tool steels. Secondary hardening of tool steels. Heat treatment of high-speed tool steels. Powdered alloy, sintering. Superalloys. Casting of superalloys. Problems and tasks: calculation of microstructural phase fractions, engineering designing with alloy steels and aluminium steels properties. Titanium and its alloys, applications, microstructure, properties. Magnesium and zinc alloys. Copper alloys.

Attendance requirement

Necessary conditions: Engineering materials 1 and 2. Desired condition: Physics and Strength of material.

Resources

1. Engineering materials 2 (in Serbian), Radica Prokić Cvetković, Olivera Popović, Gordana Bakić, Miloš Đukić, University of Belgrade, Faculty of Mechanical Engineering, Belgrade, 2021, ISBN: 978-86-6060-087-7 2. Metallography (in Serbian), Herman Schuman, University of Belgrade, Faculty of Technology and Metallurgy, Belgrade, 1989, ISBN: 86-7401-046-6 3. W.D.Callister: Materials Science and Engineering, An Introduction, 2000, John Wiley, NewYork, ISBN: 1119721776 4. W.Smith: Structure and Properties of Engineering Alloys, 1993, McGrow-Hill,Inc, ISBN: 0070591725

Assigned hours

Total assigned hours: 45

Active teaching (theoretical)

New material: 15
Elaboration and examples (recapitulation): 3

Active teaching (practical)

Auditory exercises: 1
Laboratory exercises: 2
Calculation tasks: 7
Seminar paper: 8
Project: 0
Consultations: 0
Discussion/workshop: 0
Research study work: 0

Knowledge test

Review and grading of calculation tasks: 0
Review and grading of lab reports: 0
Review and grading of seminar papers: 0
Review and grading of the project: 0
Test: 1
Test: 3
Final exam: 5

Knowledge test (100 points total)

Activity during lectures: 10
Test/test: 25
Laboratory practice: 0
Calculation tasks: 15
Seminar paper: 20
Project: 0
Final exam: 30
Requirement for taking the exam (required number of points): 35

Literature

Engineering materials 2 (in Serbian), R. Prokić Cvetković, O. Popović, G. Bakić, M. Đukić, University of Belgrade, Faculty of Mechanical Engineering, Belgrade, 2021, ISBN: 978-86-6060-087-7; Metallography (in Serbian), Hermann Schumann, University of Belgrade, Faculty of Technology and Metallurgy, Belgrade, 1989, ISBN: 86-7401-046-6; W.D.Callister: Materials Science and Engineering, An Introduction, 2000, John Wiley, NewYork, ISBN: 1119721776; W.Smith: Structure and Properties of Engineering Alloys, 1993, McGrow-Hill,Inc, ISBN: 0070591725; /