Welding technology

Lectures

Goal

Understanding the basic principles of welding technology development as a prescribed flow of activities to be followed when making each welded joint in the structure. Introducing students to the techniques of material selection, preparation, thermal cycle of welding, methods of ensuring and controlling the quality of welding and possible subsequent activities, subsequent heat treatment. Understanding and making examples of welding technology. Development of independent work by making and presenting selected seminar papers.

Outcome

By attending the course, the student masters the basic skills and principles for the development of welding technology for a specific case. Theoretical considerations, as well as computational examples allow the student to master all the necessary principles of welding technology needed to make different types of welded joints. Introducing students to the existing modern standards and recommendations in the field and developing a critical way of thinking about them.

Theoretical teaching

Introduction to the basic principles of welding technology. Defining the previous welding procedure specification (pWPS). Qualification of previous welding procedure specification (WPQR). Welding procedure specification (WPS) - analysis of documents defined by the standard and necessary to contain data on the manufacturer, base material, welding procedure and position, joint preparation, groove and groove edges, welding technique, additional material, all welding parameters, preheating temperature and interlayer temperature ... Heat treatment after welding. Welding sequence. Qualification of welders - analysis of standard EN 287-1 which includes the principles on which the test of professional competence of welders for fusion welding of steels is based ...

Practical teaching

Classroom exercises with examples of tasks from welding technology. Preparation of preliminary specification of welding technology - examples include different types and thicknesses of base material, welding procedure and position. Development of tasks from the qualification of welding technology - examples include different types and thicknesses of basic material, welding procedures and positions, as well as the method of qualification. Presentation and defense of selected seminar papers.

Attendance requirement

necessary: Mechanical materials 1,2,3; Basics of welding B (M); Welding metallurgy

Resources

[1] Z. Radaković, D. Kalaba, A. Sedmak, 'Welding technology', 2016, Faculty of Machanical engineering University of Belgarde, ISBN: 978-86-7083-894-9 [2] Handouts

Assigned hours

Total assigned hours: 75

Active teaching (theoretical)

New material: 20
Elaboration and examples (recapitulation): 10

Active teaching (practical)

Auditory exercises: 10
Laboratory exercises: 0
Calculation tasks: 5
Seminar paper: 10
Project: 0
Consultations: 0
Discussion/workshop: 5
Research study work: 0

Knowledge test

Review and grading of calculation tasks: 1
Review and grading of lab reports: 0
Review and grading of seminar papers: 5
Review and grading of the project: 0
Test: 3
Test: 3
Final exam: 3

Knowledge test (100 points total)

Activity during lectures: 5
Test/test: 0
Laboratory practice: 0
Calculation tasks: 10
Seminar paper: 55
Project: 0
Final exam: 30
Requirement for taking the exam (required number of points): 30

Literature

Radaković, Z., Kalaba, D., Sedmak A., 2016. Welding technology: practicum, Faculty of Mechanical Engineering, Belgrade, language: Serbian, ISBN: 978-86-7083-894-9; Milošević N., Excerpts from lectures, 2022. electronic edition, Faculty of Mechanical Engineering, Belgrade, language: Serbian