The main goal of this course is to emphasize the importance of production technologies in everyday life and to study the basic manufacturing processes and tools. The course begins with an introduction to manufacturing systems. Through lectures, demonstrations and practical applications, the student gets acquainted with various manufacturing processes. Students get acquainted with the basic metal removal processes: turning, planing, milling, drilling and grinding. Also, the basics of metal shaping processes (bulk metal shaping and sheetmetal) shaping are considered. The most common unconventional processing methods are studied in detail. Special attention is paid to CNC machines tools.

On successful completion of the course, students should be able to: • Identify different machining systems and relative motion between the tool and the work-piece to apply them in defining the process of manufacturing technology. • Select the appropriate base elements for metalworking by cutting (turning, drilling, milling and planing). • Determine the principle factors of metalworking by plastic deformation for the processes of compression, extruding and drawing. • Describe in brief the possibility of manufacturing technology for a specified product.

AT-1: Introduction to manufacturing technology. AT-2: Systems and processes in manufacturing technology. AT-3: Quality system and accuracy of manufacturing. AT-4: Machining by chip removal - turning, drilling, milling, shaping and planing, grinding, etc. Determination of the principle factors of the machining process. AT-5: Non-traditional machining methods: ultrasonic machining, electro-discharge machining, electro-chemical machining and combined methods. AT-6.: Metal forming processes. AT-7: Bulk deformation processes and sheet metalworkong processes. AT-8: Automation in production process.

PA-1: Historical overview of the manufacturing process; PA-2; PA-3; AR-1; PA-4; AP-2; AR-3; PZ-1: A task in machining process; PZ-2: A task in forging; PZ-3: A task in drawing; PL-1: Metalworking machine tools for chip removal (milling machine, Pfauter milling machine, Fellows planer, grinding machine for flat surface and round grinding); PL-2: Metalworking machine tools for chip removal (lathe, planer and radial drill); PL-3: Metalworking machine tools for deformation processes + Finite-element method using the example of MEKELBA package and simulation of metal forming processes – OSA; PL-4: Technology design for CNC machine tools and industrial robots application.

Defined by the Study Program Curriculum.

Laboratory machines: lathe, planer, radial drill, milling machine, Pfauter milling machine, grinding machine, machining centers, CNC lathes, WEDM, presses, robots, laboratory for FTS, machining processes and tools, Laboratory for manufacturing systems.

Total assigned hours: 60

New material: 20
Elaboration and examples (recapitulation): 10

Auditory exercises: 10
Laboratory exercises: 8
Calculation tasks: 7
Seminar paper: 0
Project: 0
Consultations: 0
Discussion/workshop: 0
Research study work: 0

Review and grading of calculation tasks: 2
Review and grading of lab reports: 2
Review and grading of seminar papers: 0
Review and grading of the project: 0
Test: 0
Test: 1
Final exam: 0

Activity during lectures: 5
Test/test: 20
Laboratory practice: 25
Calculation tasks: 20
Seminar paper: 0
Project: 0
Final exam: 30
Requirement for taking the exam (required number of points): 30

Kalajdžić, M. Manufacturing technology, ISBN 978-86-7083-630-3, FME, Belgrade, 2008. /In Serbian/ ; Kalajdžić, M. et al. Cutting technology - a handbook, ISBN 978-86-7083-630-3,FME, Belgrade, 2006. /In Serbian/ ; Tanovic Lj., Petrakov J., Theory and simulation of machining processes, ISBN 978-86-7083-610-5, FME, Belgrade, 2007 /In Serbian/