Micro Manufacturing and Characterization

ID: 0601
Course type: theoretical and methodological
Course coordinator: Bojović A. Božica
Lecturers: Bojović A. Božica
Contact: Bojović A. Božica
Level of studies: M.Sc. (graduate) Academic Studies – Mechanical Engineering
ECTS: 6
Final exam type: oral
Department: Department of Production Engineering

Lectures

Goal

The course's goals are: students should achieve a basic knowledge of micro-machining technologies through study manufacturing and measuring systems and their functions in the micro scale, as well as the necessary knowledge for the manufacturing and characterization of parts of contemporary materials; students should study in details the chosen method; students will be trained to write term paper, elaborate on lessons learned and be able to continue practicing this discipline in the profession either further education or research in this area.

Outcome

At the end of this course students will be able to: Apply basic principles of manufacturing in the micron area Identify the different machine and tools, industrial robots, assembly and transport systems and automation systems applicable to micro manufacturing Select the suitable methods of micro manufacturing according to techno-economic criteria. Select the principle of measurement and characterization of functional primitives Understanding the properties of the material adequate for micro manufacturing. Apply scientific methods of analysis, synthesis and design, as well as computer technology

Theoretical teaching

AT-1: Introduction to micro technology and an overview of previous situation in that area; AT-2: Methods for micro-cutting process, AT-3: Methods of processing micro-plastic deformation; AT-4: Methods of processing micro-pressure casting polymer; AT-5: Methods of processing micro electro erosive processing; AT-6: Ultra Sound micro fabrication, AT-7: Application of laser in microtechnology, AT-8: Microlithography, AT-9: Micro additive technology, AT-10: Micro Metrology, AT-11: Characterization of engineering surfaces.

Practical teaching

PA-1, PA-2 PA-3 PA-4 PA-5 PA-6: Examples of implemented solutions regarding the teaching topics, PZ-1: The task in the field of micro-features modelling, PZ-2: The task in the field of 3D printing slicing; PZ-3: The task in the field of characterization; PL-1, PL-2: Laboratory practice in the field of micro AM, PL-3: Laboratory practice in the field of micro-measurements, PK-1, PK-2: Consultation regarding the term paper , PS-1: Term paper title choosing and definition of the paper, PS-2: Searching the available literature; PS-3: Searching the Internet resources, PS-4: Analysis of collected information ; PS-5 PS-6 PS-7, PS- 8: Independent work on term paper , PS-9: Final work on the preparation of term paper, PS-10: Finalisation of the paper by making and preparing presentations;

Attendance requirement

Defined by the Study Program Curriculum

Resources

Handouts - writing material in the form of pdf and ppt files from the lecture. 3D DLP printer Creality LD002R, UV chamber for photocuring in-house made, Microscope Mustool G600 Digital, Ultra sound cleaner, Cleaning compressor. Programs for microscope image processing eg. Digimizer ©MedCalc Software Ltd, ProveraMerenje and applicaton as part of MSc work, Scanning microscope JSPM-5200 and software for image processing WinSPM Ver.2.5

Assigned hours

Total assigned hours: 75

Active teaching (theoretical)

New material: 20
Elaboration and examples (recapitulation): 10

Active teaching (practical)

Auditory exercises: 2
Laboratory exercises: 10
Calculation tasks: 0
Seminar paper: 14
Project: 0
Consultations: 0
Discussion/workshop: 4
Research study work: 0

Knowledge test

Review and grading of calculation tasks: 0
Review and grading of lab reports: 5
Review and grading of seminar papers: 0
Review and grading of the project: 0
Test: 0
Test: 5
Final exam: 5

Knowledge test (100 points total)

Activity during lectures: 0
Test/test: 30
Laboratory practice: 20
Calculation tasks: 0
Seminar paper: 20
Project: 0
Final exam: 30
Requirement for taking the exam (required number of points): 30

Literature

Bojovic, B., Mikro manufacturing and characterization, e-book (in serbian), Faculty of mechanical engineering, Belgrade, 2024.; Lasagni, F., Lasagni, A., FABRICATION AND CHARACTERIZATION IN THE MICRO-NANO RANGE, Springer, Berlin, 2011.; Ehman, K., Bourell, D., Culpepper, M., at al. MICROMANUFACTURING, Springer, Netherlands, 2007. ; Saleem Hashmi, COMPREHENSIVE MATERIALS PROCESSING, Elsevier, 2014; Mahalik, N.P. MICROMANUFACTURING AND NANOTECHNOLOGY, Springer, Germany, 2006